You cannot cut what you cannot see.
Scrap is recorded at the exact stage where it happens. So you finally know which stage and which machine is eating your material, and how much.
What it looks like now.
- Wastage runs at 2.5 to 3%, when 0.5 to 0.75% is achievable.
- Nobody is really tracking wastage at all.
- Paper finishes mid-run, so you print on bigger sheets and waste even more.
- Nobody can say where the loss is actually happening.
What changes for you.
- Every entry records good and scrap, right where the loss happened.
- Wastage percentage worked out per order, per stage, per machine, over any period you choose.
- You can see the exact stage and the exact machine causing the waste.
- Extra quantity is handled openly, so 'started 1,100, shipped 900' stops happening.
- Material discipline through issue-to-job and checks at dispatch.
Step by step on the floor.
- 1 Record scrap at each stage
- 2 Prodman ERP works out wastage by stage and machine
- 3 You go after the worst one first
Two points off your wastage, from 3% down to 1%, is money you simply keep. One diary & book printer puts their wastage alone at about ₹3 crore a year. See what two points is worth on your own numbers.
Calculate your savingsQuestions owners ask about this.
Scrap divided by good plus scrap, straight from what the floor entered. Not from a figure someone wrote at month end.
Yes. By stage and by machine, so you know exactly which part of the floor to fix first.
Stop putting out fires. Start seeing the floor.
Book a 30-minute demo and we will show you Prodman ERP on a factory like yours. We take only a few factories each quarter, because we set up every one of them on site, by hand.
Taking on a limited group this quarter