ROI calculator

What is the hidden side of your factory costing you?

You work hard for your profit. But how many lakhs leak away through unlogged scrap, rush reruns for short orders and machines waiting between stages? Spreadsheets will never show you. Put in your real numbers below and see.

The four leaks this calculator counts
  1. Material wastageScrap nobody logged, at the stage it happened
  2. Lost and short-shipped ordersLate delivery, short delivery, cancelled jobs
  3. Idle capacityMachines waiting on work nobody lined up
  4. Last-minute material buyingThe extra you pay when you buy in a rush

A rough guide from your own figures. On a call we work out the real ones together.

How ambitious?
1

Your factory

cr
Your yearly revenue, in crore rupees.
% of turnover
Material is where wastage hurts most. Usually 45 to 60%.
%
Used to value recovered orders and idle machine time honestly.
2

Where you're bleeding

For each, set where you are today, and how much you could realistically improve.

Material wastage

₹22,00,000
%
Most floors run 2.5 to 3%. Well-run floors stay under 1%.
pts
A good floor gets to 0.5%.

Lost & short-shipped orders

₹4,80,000
%
Orders lost to late delivery, short delivery or quality.
%
Valued at your margin, not topline.

Idle capacity

₹3,00,000
%
Machines waiting on work nobody could see, or run in the wrong order.
%
Turned into output, valued at margin.

Emergency material scrambles

₹11,00,000
% of mat.
The extra you pay buying material at the last minute.
%
Stopped by a low-stock warning in time.

Your estimated annual saving

₹40,80,000
≈ ₹40.8 lakh

you're leaving on the floor every year. Most of it from moving just two percentage points.

Material wastage recovered₹22,00,000
Lost / short orders (at margin)₹4,80,000
Idle capacity (at margin)₹3,00,000
Emergency material avoided₹11,00,000

That's about ₹3,40,000 every month. Prodman ERP costs a small part of that, which is why most factories recover their entire investment within thefirst one to three months, then keep the rest.

…and roughly ₹65,00,000of business you could win back.

See it on your real numbers

Estimates based on the figures you entered. Your actual numbers depend on your operation. That's exactly what we'll work through together on a call.

Want this on one page?

We will send you a report with your numbers, to share with your team.

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Comparing software with zero is the trap.

Spreadsheets and whiteboards cost nothing to license. They cost you plenty in scrap, missed dates and days spent firefighting. See why the factories next door are the wrong yardstick.

See the real cost of free tools

Now see these savings on your own floor.

The calculator gives a rough guide. In a 30-minute session we look at your live jobs, machines and scrap rates to find exactly where money leaks.

Show me my factory's real numbers

Limited on-site implementations each quarter · Configured by hand