Cut the losses

Catch it at the stage, not the gate.

QC checks at goods receipt, in process at every stage, and on finished goods. Line clearance is logged before a run, and the defect Pareto tells you what to fix first.

See it for yourself
The pain today

What it looks like now.

  • A defect is found at final packing, after every stage has already been paid for.
  • Bad material gets accepted at the gate and nobody links it back to the supplier.
  • Line clearance is a verbal 'go ahead' that nobody can produce later.
  • A buyer audit asks which lot, which machine, which check. There is no answer.
  • Nobody knows what quality problems actually cost.
How Prodman ERP fixes it

What changes for you.

  • QC checks defined once as masters, with your own defect and delay reasons.
  • Incoming QC on goods received, with incoming rejects reported by supplier. The bad lot is traced to who sent it.
  • In-process QC by stage, so a defect is caught where it was made.
  • Line clearance logged before a run, with the person who cleared it.
  • Finished-goods QC before it goes anywhere near a lorry.
  • Measurements out of spec and a defect Pareto, so you fix the biggest cause first.
  • Cost of quality as a real number, permission-gated because it is money.
How it works

Step by step on the floor.

  1. 1 Define the checks once
  2. 2 Clear the line before the run
  3. 3 Check in process, at the stage
  4. 4 Check the finished goods before dispatch
4 checks
incoming, line clearance, in process, finished
Cut the losses
4 checks
incoming, line clearance, in process, finished
Keep exploring

Works with

10 Materials & buying

Procurement

Purchase orders, approvals and goods receipts in one line.
11 Cut the losses

Wastage & Scrap Control

You cannot cut wastage you cannot see. Now you can see every rupee.
17 See everything

116 Reports

116 reports, every one built from what the floor scanned.
Straight answers

Questions owners ask about this.

Yes. A failed check raises an attention item and the stage can be held, so the next stage does not quietly carry on with bad work.

Stop putting out fires. Start seeing the floor.

Book a 30-minute demo and we will show you Prodman ERP on a factory like yours. We take only a few factories each quarter, because we set up every one of them on site, by hand.

Calculate your savings See it for yourself

Taking on a limited group this quarter