Run the floor
Name the machine costing you the year.
The operator reports the breakdown from the same screen he is standing at. Downtime is measured instead of remembered, and a Pareto tells you which machine to fix first.
The pain today
What it looks like now.
- A machine stops and nobody records it, so downtime is invisible in every number you look at.
- Preventive service happens when someone remembers, which is usually after the breakdown.
- You suspect one machine is eating the year, but you cannot prove it.
- The operator has to leave his machine and find someone to report a stoppage.
How Prodman ERP fixes it
What changes for you.
- Breakdown reporting from the same floor screen the operator already uses. He does not walk anywhere.
- A maintenance log with maintenance types, so repeat faults on the same machine are visible.
- Preventive schedules with a due list, so service is planned instead of remembered.
- Downtime tracked as real minutes against the machine, feeding straight into the dashboard.
- A breakdown Pareto that names the machine actually costing you the year.
How it works
Step by step on the floor.
- 1 The operator reports the stoppage where he stands
- 2 It lands in Maintenance with the machine and reason
- 3 Downtime accumulates against that machine
- 4 The Pareto tells you where to spend
0 walking
to report a stoppage
Run the floor
0 walking
to report a stoppage
Straight answers
Questions owners ask about this.
No. It is the same floor screen he uses for capture, so there is nothing extra to learn or install.
Yes. Downtime is recorded against the machine and the stage, so machine load and output reflect what really happened.
Stop putting out fires. Start seeing the floor.
Book a 30-minute demo and we will show you Prodman ERP on a factory like yours. We take only a few factories each quarter, because we set up every one of them on site, by hand.
Taking on a limited group this quarter